Composition and technology effect on the structure and properties of frost-resistant elastomeric materials based on blends of polar and nonpolar rubbers
https://doi.org/10.31242/2618-9712-2023-28-2-346-357
Abstract
Elastomeric materials for sealing devices operated in the Far North, including the Republic of Sakha (Yakutia), must be resistant to working environments and have frost and wear resistance with acceptable physical and mechanical properties. Some of the listed properties are mutually exclusive and are not always achievable in materials based on individual rubber. Thus, one promising method for sealing elastomeric materials is the use of rubber mixtures. In this study, model blends based on nitrile-butadiene (BNKS-18), butadiene (SKD), and isoprene (SKI-3) rubbers were studied. Nitrile butadiene rubber was chosen as the component of the mixture responsible for resistance to working environments, and diene rubbers (SKD and SKI-3) were chosen as the components responsible for frost resistance. The addition of SKI-3 also suppressed the crystallization of SKD butadiene rubber. An increase in the BNKS-18 content enhanced the physical and mechanical properties and resistance to wear and non-polar oils. A decrease in lowtemperature properties and resistance to polar oils was also observed. Additionally, studies of the structure of the obtained materials by atomic force microscopy were carried out, which proved the uniformity of the distribution of particles of the dispersed phase, the size of which did not exceed 1-5 μm. The optimal ratio of butadiene-nitrile to diene rubbers was 70:30 phr. At this ratio, the obtained elastomeric materials meet the requirements of sealing materials for operation in cold climates.
Keywords
About the Authors
V. V. MUKHINRussian Federation
MUKHIN, Vasilii Vasilevich, Cand Sci. (Eng.), Senior Lecturer
ResearcherID: E-3312-2019
Yakutsk
N. N. PETROVA
Russian Federation
PETROVA, Natalia Nikolaevna, Dr. Sci. (Chem.) Professor
ResearcherID: E-7406-2014
Yakutsk
N. N. LAZAREVA
Russian Federation
LAZAREVA, Nadezhda Nikolaevna, Cand. Sci. (Eng.), Leading Researcher, Head of Laboratory
ResearcherID: E-5063-2014
Yakutsk
S. N. DANILOVA
Russian Federation
DANILOVA, Sakhayana Nikolaevna, Junior Researcher
ResearcherID: AAZ-5494-2021
Yakutsk
N. N. SHADRINOV
Russian Federation
SHADRINOV, Nikolay Viktorovich, Leading Researcher, Cand Sci. (Eng.)
ResearcherID: А-6417-2014
Yakutsk
References
1. Kondakov L.A., Golubev A.I., Ovander V.B. et al. Sealings and sealing devices. Moscow: Mashinostroenie; 1986. 464 p. (In Russ.)
2. Bukhina M.F., Kurlyand S.K. Low-Temperature Behaviour of Elastomers. Boca Ranton: CRC Press; 2007. 188 p. https://doi.org/10.1201/b12239
3. Mukhin V.V., Petrova N.N., Kapitonov Ye.A., Afanasev A.V. Development of aircraft synthetic oil resistant rubbers based on mixture of nitrile and diene rubbers. Vestnik of North-Eastern Federal University. 2016;6(56): 41–50. (In Russ.)
4. Akulichev A.G., Echtermeyer A.T., Persson B.N.J. Interfacial leakage of elastomer seals at low temperatures. International journal of pressure vessels and piping. 2018;160:14–23. https://doi.org/10.1016/j.ijpvp.2017.11.014
5. Kömmling A., Jaunich M., Pourmand P., Wolff D., Hedenqvist M. Analysis of O-ring seal failure under static conditions and determination of end-of-lifetime criterion. Polymers. 2019;11(8):1251. https://doi.org/10.3390/polym11081251
6. Jiang B., Jia X., Wang Z., Wang T., Guo F., Wang Y. Influence of thermal aging in oil on the friction and wear properties of nitrile butadiene rubber. Tribology Letters. 2019;67:1–10. https://doi.org/10.1007/s11249-019-1201-8
7. Chaykun A.M., Naumov I.S., Alifanov Ye.V. Rubber sealing materials (overview). Trudy VIAM. 2017; 1(49): 99–106. https://doi.org/10.18577/2307-6046-2017-0-1-12-12. (In Russ.)
8. Kim D.Y., Kim G.H., Nam G.M., Kang D.G., Seo K.H. Oil resistance and low‐temperature characteristics of plasticized nitrile butadiene rubber compounds. Journal of Applied Polymer Science. 2019;136(32):47851. https://doi.org/10.1002/app.47851
9. Fedorova A.F., Davydova M.L., Shadrinov N.V., Sokolova M.D., Pavlova V.V., Fedorov A.L. Investigation of the effect of plasticizer injection technology on the properties of epichlorohydrin rubbers. Journal of Elastomers & Plastics. 2021;53(7):757–768. https://doi.org/10.1177/0095244320967029
10. Petrova N.N., Popova A.F., Fedotova Ye.S. Study of the effect of low temperatures and hydrocarbon media on the properties of rubbers based on propylene oxide and butadiene-nitrile rubbers. Kauchuk i rezina. 2002;(3):6–10 (In Russ.)
11. Lou W., Zhang W., Wang H., Jin T., Liu X.. Influence of hydraulic oil on degradation behavior of nitrile rubber O-rings at elevated temperature. Engineering Failure Analysis. 2018;92:1–11. https://doi.org/10.1016/j.engfailanal.2018.05.006
12. Klingender R.C. Handbook of specialty elastomers. Boca Ranton: CRC Press; 2008. 576 p.
13. Portnyagina V.V., Petrova N.N., Zarovnyaev B.N. Study of operability of sealing rubbers of mining equipment in extreme climatic conditions of North. Mining informational and analytical bulletin (scientific and technical journal). 2014;9:371–380. (In Russ.)
14. Mukhin V.V., Petrova N.N., Portnyagina VV., Fedorov A. L., Baisheva A.V. Investigation of the plasticizer content effects on the operability of the epichlorohydrin rubber based elastomeric material during full-scale test under cold climate conditions and hydrocarbon medium influence. Materials Science Forum. 2018;945:417–421. https://doi.org/10.4028/www.scientific.net/MSF.945.417
15. Haldeeva A.R., Davydova M.L., Sokolova M.D. Development of frost-resistant rubber based on epichlorohydrin rubber of Hydrin T6000 brand. Materials Science Forum. 2019;945:356–361. https://doi.org/10.4028/www.scientific.net/MSF.945.356
16. Reznichenko S.V., Morozov Yu.L. Handbook of Rubber Technologist. Volume 1. Rubbers and ingredients. Moscow: OOO “Izdatelskiy tsentr “Tekhinform” MAI”; 2012. (In Russ.)
17. Yeliseev O.A., Chaykun A.M., Buznik V.M., Sokolova M.D., Popov S.N. The basic principles of creation of formula cold-resistant rubbers stock for the products maintained in the conditions of the Arctic climate. Perspektivnye materialy [Advanced materials]. 2015;11:5– (In Russ.)
18. Kuleznev V.N. Polymer blends and alloys. Saint-Petersburg: Scientific foundations and technologies; 2013. (In Russ.)
19. Ushmarin N.F., Yegorov Ye.N., Koltsov N.I. Frostresistant rubber based on a combination of nitrile butadiene and hydrine rubbers. Izvestiya vysshikh uchebnykh zavedeniy. Seriya: Khimiya i khimicheskaya tekhnologiya. 2017;60(8):60–64. https://doi.org/10.6060/tcct.2017608.5474. (In Russ.)
20. Gres I.M., Demidov D.V., Vostrikov D.S., Gusev D.O., Kovalenko V.V., Ustinova S.V. Study of low-temperature properties and resistance to aviation kerosene of elastomers based on propylene oxide and epichlorohydrin rubbers. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta. 2017;11(206):113–117. (In Russ.)
21. Dyakonov A.A., Tapyev S.A., Okhlopkova A.A., Sleptsova S.A., Petrova N.N., Vinokurov P.V., Kychkin A.K., Struchkov N.F. Research of elastomers properties based on combination of isoprene and nitrile butadiene rubbers. South-Siberian Scientific Bulletin. 2021;3(37):93–97. https://doi.org/10.25699/SSSB.2021.37.3.003. (In Russ.)
22. Saputra A.H. et al. Degradation of blending vulcanized natural rubber and nitril rubber (NR/NBR) by dimethyl ether through variation of elastomer ratio. Materials Science and Engineering. 2018;45(1):012035. https://doi.org/10.1088/1757-899X/345/1/012035
23. Miroshnikov Yu.P. Regularities of mixing and formation of phase structure in heterogeneous polymer systems: Abstr. … Diss. Doct. Sci. Moscow. 1996. 45 p. (In. Russ.)
24. Zhansakova K.S., Russkikh G.S., Yeremin Ye.N. Influence of the vulcanization accelerator on the properties of porous rubbers. Journal of Siberian Federal University. Engineering & Technologies. 2021;14(2):215–221. https://doi.org/10.17516/1999-494X-0302. (In Russ.)
25. Garcia R., Proksch R. Nanomechanical Mapping of Soft Matter by Bimodal Force Microscopy. European Polymer Journal. 2013;49:1897–1906. https://doi.org/10.1016/j.eurpolymj.2013.03.037
Review
For citations:
MUKHIN V.V., PETROVA N.N., LAZAREVA N.N., DANILOVA S.N., SHADRINOV N.N. Composition and technology effect on the structure and properties of frost-resistant elastomeric materials based on blends of polar and nonpolar rubbers. Arctic and Subarctic Natural Resources. 2023;28(2):346-357. (In Russ.) https://doi.org/10.31242/2618-9712-2023-28-2-346-357